Update, over 1000 EV Miles

It has been cold like it always does this time of year but more so it seems ( especially with the economy and all). I drive the SS Saturn everyday to work and on weekends. Five degrees f in the morning has not stopped her. Snow, slush and rain either. Maybe lots of snow might…

S Saturn’s 144 Volt Electrical Diagram

Here is the diagram for the 144 Volt 2/0 cables on the Saturn. This diagram includes similar routing of the cables. This includes the 4 battery boxes, inline fuse, control panel, controller, contactors and motor. This does not include the smaller 10 & 14 guage 144 volt wiring to the battery charger, DC-DC, ammeter and…

Need More Battery Pack Cables

The weekend of the 8th was busy with a Royal Ambassador hiking trip to Nathan Bedford Forrest State Park. So come Monday I returned to the long term EV Saturn project. The 50 feet of 2/0 welding cable EVAmerica sent me, to do the conversion was not enough. BTW 2/0 is called “two aught”. I…

Make Cables and Inline Fuse

Finish making all the cables. Used the big 3 foot crimper and shrink wrap the ends. Here is a view of a pair of cables before assembly with the ends stripped, 4 automotive style lugs, 4 shrink-wraps, cable cutter, hose cutter, stripper, heat gun, cable end insulators (black and red) The two cables assembled Using…

Front Saturn Battery Boxes

The following three images are part of the process of making a battery box. Battery Frame test Fitting The decision on where to place the 6 remaining (of the 18 total needed) batteries that need to go under the hood has been a quandary. Some people like Micheal Drewry at http://glassphoto.googlepages.com/saturnev was able to place…